Walt Disney World Railroad

Discovery in Mexico

The development of the Walt Disney World Railroad (WDWRR) from the late 1960s to its opening in 1971 was overseen by Roger E. Broggie, vice president and general manager of Mapo, Inc., WED Enterprises' research and manufacturing branch.^[1] Broggie previously supervised the building of the Disneyland Railroad in Disneyland in Anaheim, California.^[1][2] From his experience with the railroad at Disneyland, Broggie determined that it was better to use existing steam locomotives, rather than building them entirely from scratch like the Disneyland Railroad's first two locomotives.^[1]

In 1968, he contacted rail historian Gerald M. Best who recently wrote Mexican Narrow Gauge, a book containing information about locomotives that could be obtained from a railroad boneyard in Mérida, Yucatán, Mexico, owned by the Ferrocarriles Unidos de Yucatán.^[3][4] This was a 3 ft (914 mm) narrow-gauge system, the same gauge as the Disneyland Railroad.^[4]

In 1969, Broggie, along with fellow Disney employee and railroad-building expert Earl Vilmer, went to Mérida to investigate.^[4] They determined that four locomotives built by Baldwin Locomotive Works (BLW) could potentially be salvaged, along with a fifth locomotive built by American Locomotive Company (ALCO) of Pittsburgh, Pennsylvania (formerly Pittsburgh Locomotive and Car Works), which was on display in front of the railroad company's headquarters.^[4] Broggie paid a total of US$32,750 for all five locomotives ($8,000 for each of the four locomotives in the boneyard plus an additional $750 for the fifth locomotive).^[4][5] The locomotives, along with an assortment of brass fittings and other spare parts given away for free, were immediately shipped by rail back to the United States.^[6]

Restoration in Florida

The five locomotives and spare parts acquired by Roger Broggie were sent to the Tampa Ship Repair & Dry Dock Company in Tampa, Florida, to receive the aesthetic and mechanical restorations necessary to run on the planned WDWRR.^[6] At the time, this was the closest facility to the Walt Disney World site in Bay Lake, Florida with the space and equipment needed to accommodate full-size railroad rolling stock.^[6] Here, Transportation Superintendent Earl Vilmer, who had accompanied Broggie on his trip to Mexico, along with Project Engineer Bob Harpur and the facility's Machinist Supervisor George Britton, were tasked with the project's completion.^[7][8]

The general idea for the restoration was to make the locomotives appear as if they were built in the 1880s.^[9][10] This would included new diamond smokestacks and square headlamps.^[11][12] The original, dilapidated boilers of the four locomotives built by BLW were replaced with new, smaller boilers built by Dixon Boiler Works in Los Angeles, California.^[9][13] Their worn-out wood and steel cabs were replaced with new ones made of fiberglass, and they were given new tenders, which used the trucks from the originals.^[5][9] Many of the smaller original parts on the locomotives such as the domes and brass bells on top of the boilers, the frames, the wheels, and the side rods were successfully refurbished and retained.^[13][14] The locomotives' fireboxes were also modified to burn ultra-low-sulfur diesel oil instead of bunker oil.^[9][13] Replicas of their builder's plates were also made to replace the originals.^[15] The restoration cost for the four BLW locomotives and their tenders was around $125,000 each.^[16]

The ALCO locomotive acquired along with them could not be restored.^[13] Built in 1902, this locomotive was the oldest of the five locomotives purchased and was determined to have too many problems to be rebuilt.^[4][13] Some of its parts were cannibalized to help restore the four BLW locomotives, including its smokestack, which was fitted to the WDWRR's No. 4 locomotive.^[17] Afterwards, the remains of the ALCO locomotive were stored out of use at WED Enterprises in Glendale, California, until they were sold to an unknown locomotive broker in the mid-1980s.^[13][17]

Opening to present day

v t e Walt Disney World Railroad
Legend
Roundhouse (open to public during special tours only) Fantasyland Frontierland Ferry transfer (via short walk inside park) People mover transfer (via short walk inside park) Horse-drawn streetcar transfer (via short walk inside park) Main Street, U.S.A. Monorail transfer (via short walk outside park) Watercraft and bus transfers (via short walks outside park)

The restoration of the WDWRR's four locomotives, as well as the construction of five new open-air Narragansett-style excursion cars for each of them (twenty in total), was completed in less than two years.^[18] The first completed set of five passenger cars was delivered to the Magic Kingdom park during April 1971 and the first completed locomotive arrived on May 15, 1971, several months before the park's opening.^[19][20] Like the steam trains running on the Disneyland Railroad during Disneyland's opening day on July 17, 1955, the steam trains for the WDWRR were the first attraction in the Magic Kingdom park to be finished, and they have been operating in the park ever since it opened on October 1, 1971.^[21] D tickets were required to ride on the WDWRR until 1982 when they were discontinued in favor of the pay-one-price admission system, allowing visitors to experience all of the park's attractions, including the WDWRR.^[22][23] George Britton, who was instrumental in getting the WDWRR's locomotives refurbished, became the railroad's foreman from the time the railroad opened until his retirement on April 6, 2006.^[24][25] He would later pass away on October 10, 2022.^[26] The WDWRR would eventually become one of the most popular steam-powered railroads in the world with about 3.7 million passengers each year.^[11] It is run by Main Street Operations, which also operates the Main Street Vehicles in the Main Street, U.S.A. section.^{[27][28]: 6 [29]} Between 1976 and 1977, the Auto-Train Corporation sponsored the WDWRR.^[18][30]

For the first few months after the WDWRR opened to the public, Main Street, U.S.A. Station at the Magic Kingdom park's entrance, modeled after the former Victorian-style Saratoga Springs station in Saratoga Springs, New York, was the only stop for passengers along its route, making only complete round trips possible.^[31][32][33] On May 1, 1972, the first Frontierland Station opened near the Pecos Bill Tall Tale Inn and Café in the Frontierland section on the park's western edge.^[34][35] It was one of the last changes made to the WDWRR prior to the retirement of Roger Broggie on October 1, 1973.^[36]

The WDWRR's third station, Mickey's Birthdayland Station, opened on June 18, 1988, in the Magic Kingdom park's brand-new Mickey's Birthdayland section adjacent to the Fantasyland section in the park's northeast corner, and the railroad was briefly renamed Mickey's Birthdayland Express to promote it.^[37][38][39] When the Mickey's Birthdayland section was renamed Mickey's Starland in 1990, Mickey's Toyland in late 1995, and Mickey's Toontown Fair in 1996, the signage for its WDWRR station changed three times, but the station's structure remained the same.^[38][39][40]

In November 1990, the original Frontierland Station was demolished to make way for the new Splash Mountain log flume attraction and was replaced by the current Frontierland Station, which opened in December 1991 between the Splash Mountain and Big Thunder Mountain Railroad attractions.^[35][41] During construction of the Splash Mountain attraction and the current Frontierland Station, the WDWRR was temporarily renamed Backtrack Express and operated a single train in a shuttle mode along the section of track between the Main Street, U.S.A. and Mickey's Starland sections.^[42] Additionally, the original water tower in the Frontierland section was removed and the current one was built in the Mickey's Starland section.^[35]

In mid 2004, Mickey's Toontown Fair Station was demolished and completely rebuilt with a much shorter canopy.^[38][43] On February 11, 2011, the Mickey's Toontown Fair section closed to make way for the new Storybook Circus area, part of a new expansion of the Fantasyland section.^[44][45] The current Fantasyland Station, built on the site of the former Mickey's Toontown Fair Station, opened on March 12, 2012.^[46][47] The new station's area was nicknamed Carolwood Park, paying tribute to Walt Disney's Carolwood Pacific Railroad.^[48][49] In April 2012, the water tower and maintenance buildings adjacent to Fantasyland Station were re-themed to match the station's new design.^[50] These were the last additions made to the WDWRR before the death of Bob Harpur in November 2012.^[8]

In August 2018, a billboard sign promoting the upcoming TRON Lightcycle / Run roller coaster attraction was added next to the WDWRR's track in the Fantasyland section.^[51][52] On December 3, 2018, the WDWRR temporarily closed to accommodate construction of the TRON attraction in the Tomorrowland section.^[53][54] On December 23, 2022, the WDWRR reopened with a new tunnel adjacent to the TRON attraction.^[55] While the WDWRR was closed, many of the wooden railroad ties along the route were replaced with composite plastic ties for another 25 years of track maintenance.^[56] The stations in the Main Street, U.S.A. and Frontierland sections were repainted with new colors.^[57][58] The water tower at Fantasyland Station was completely refurbished.^[59][60] The electricity power at all three WDWRR stations were redone.^[61] During a media preview for the attraction's reopening the previous day, the Magic Kingdom employees were offered to board the new WDWRR ride experience.^[62][63]

On January 23, 2023, the Splash Mountain attraction containing one of the WDWRR's tunnels permanently closed to be rethemed as the new Tiana's Bayou Adventure log flume attraction.^[64][65] Additionally, in early September, the original exit staircase at Frontierland Station was dismantled to accommodate the retheme.^[66] The passengers disembarking at Frontierland Station have to take a detour to the entrance stairs.^[66] At the same time, the TRON billboard was replaced with the new Fantasyland Storybook Circus sign.^[52] On September 18, the WDWRR, along with several other Magic Kingdom attractions, temporarily closed due to a black bear that entered the Frontierland section.^[67][68] Around December, Frontierland Station began to be rethemed and renovated to match the future Tiana's Bayou Adventure attraction.^[69] In January 2024, the new staircase exit at Frontierland Station opened and it temporarily replaced the original staircase entrance, which was completely demolished.^[70][71] On April 23, 2024, the new entrance stairs at Frontierland Station opened.^[72]

Beginning at Main Street, U.S.A. Station adjacent to the Magic Kingdom park's entrance, the trains of the WDWRR travel along its single track in a clockwise direction on its circular route, which spans 7,809 feet (2,380 m) around the park.^{[73][74]: 2} It takes about 20 minutes for each train to complete a round trip on the WDWRR's main line and each of them arrives at each station every 4-7 minutes.^[75] On any given day, either two or three trains run, with two running on a typical day and three on a busy day, depending on the number of park guests.^{[28]: 7 [76]} While passengers are waiting at Main Street, U.S.A. Station for the next train, they are able to observe the mutoscopes, medallions, and arcade machines in the waiting area.^[77][78][79] On the first floor of Main Street U.S.A. Station, there were four commemorative plaque frames, representing information about each of the WDWRR's locomotives.^[80] The speed limit of the WDWRR is 10 mph (16 km/h).^[11][16]

As the train departs Main Street, U.S.A. Station, it passes the Magic Kingdom monorail station, crosses an access road in the Adventureland section, travels over a small bridge, enters a small tunnel, and crosses a second access road in the Frontierland section.^{[81][82]: 47} After entering a tunnel through the upcoming Tiana's Bayou Adventure attraction, the train arrives at Frontierland Station.^[65][81] While the train is awaiting to depart, a sound effect of a telegraph operator using a telegraph key to enter Morse code can be heard at the station, transmitting Walt Disney's 1955 Disneyland dedication speech.^[83]

Continuing down the line, the train passes the Big Thunder Mountain Railroad mine train roller coaster attraction and traverses a fully functional swing bridge, which crosses a canal connecting the Rivers of America to a dry dock area and the Seven Seas Lagoon.^{[74]: 3 [84]} This bridge was originally located in Wabasso, Florida, and was previously owned by the Florida East Coast Railway.^{[74]: 3 [85]} The train then runs through the park's northern area where numerous static and Audio-Animatronic displays of Native Americans and wild animals can be seen.^{[82]: 48 [86][87]} Occasionally, live alligators and deer can be seen in this vicinity.^[79][88][89] Additionally, the Liberty Belle Riverboat can be seen in the Rivers of America, floating side by side with the train and sounding their whistles at each other.^[90] Afterwards, the train goes under an overpass, passes the spur line leading to the WDWRR's roundhouse where its trains are stored and maintained, and arrives at its next stop at Fantasyland Station.^[87][88][89] While the train is stopped at this station, where the railroad's water tower is used to refill the tender if needed, the train crew will perform a boiler blowdown on the locomotive and the maintenance crew will service it.^[76][79]

In the final segment of the train's journey around the park, it enters a two-percent grade tunnel adjacent to the TRON Lightcycle / Run roller coaster attraction.^{[55][74]: 5} Additionally, there are some windows on the left side of the tunnel where passengers can get a glimpse of the TRON Lightcycle / Run roller coaster track.^[55][91] After exiting the tunnel, the train passes the Space Mountain roller coaster attraction in the Tomorrowland section, and travels over a small bridge before it arrives back at Main Street, U.S.A. Station.^{[82]: 48–49 [92]} This completes what the park refers to as The Grand Circle Tour.^{[82]: 49 [93]}

• Walt Disney World Railroad stations
• 
  Main Street, U.S.A. Station
• 
  Frontierland Station
• 
  Fantasyland Station

Personal strollers and wheelchairs were allowed on board the train, excluding rental Disney strollers and electric conveyance vehicles.^[94][95] All of the stations had disability ramps access for the wheelchair passengers to board the train.^[94] Since October 1999, a separately-priced tour of the WDWRR named Disney's The Magic Behind Our Steam Trains Tour has been available once on Sundays-Thursdays, and includes access to the railroad's otherwise-restricted roundhouse.^[96][97][98] At the end of the tour, the guests were originally given free railroad spikes as souvenirs, but due to the September 11 attacks in 2001, the spikes were dropped in favor of the lapel pins.^{[98][99][100]} In 2020, the tour was suspended due to the COVID-19 pandemic.^[97][101]

When working on the line, each WDWRR locomotive consumes 25 US gallons (95 L) of fuel and 200 US gallons (760 L) of water per hour, and each tender can hold 664 US gallons (2,510 L) of fuel and 1,837 US gallons (6,950 L) of water.^[21][102] Each of the four locomotives takes on water at Fantasyland Station every three or four trips and pulls a set of five passenger cars with seating capacity for 75 passengers per car, for a total of 375 passengers per train.^{[18][28]: 7} The passenger car's benches can hold 3-5 passengers each.^[95] The front passenger car had a disability ramp for the two wheelchair passengers to be loaded on.^[94] Occasionally, locomotives and their passenger car sets will be switched when either one is out of service for maintenance, overhauls, refurbishments, or repairs.^{[74]: 3 [103]}

The locomotives do not contain brakes, but the passenger cars do to avoid rough stops.^[74]: 5 The locomotives' tenders each have an automatic train control box underneath, which detect red light frequencies from the signals' transmitters along the track and apply the passenger cars' brakes.^{[74]: 5 [104]} In September 2007, all four locomotives were equipped with an E-stop control box.^[105] Up until early 2017, there were no handrails and side panels on most of the 200 series train set's left side to allow Disney employees, dressed up as Disney characters, to disembark at Main Street, U.S.A. Station for the daily park opening ceremonies.^{[74]: 2–3 [28]: 7 [106][107]}

In 1997, another locomotive arrived at Walt Disney World, where it was named after former Disney animator and rail enthusiast Ward Kimball.^[108][109] However, it was deemed too small for the WDWRR's operations and was instead sent to the Cedar Point & Lake Erie Railroad in the Cedar Point amusement park in Sandusky, Ohio, where it now operates as their No. 1 locomotive, the G.A. Boeckling.^[110]

In the past, all four locomotives received major refurbishments at the Tweetsie Railroad in Blowing Rock, North Carolina, costing nearly $4 million.^{[111][112][113]} Since 2010, overhauling services have taken place at the Strasburg Rail Road in Strasburg, Pennsylvania.^{[56][114][115]}

Walt Disney World Railroad rolling stock details^{[102][116][117]}

Number	Name	Namesake	Image	Wheel arrangement	Date built	Builder	Serial number	Passenger cars	Date entered service	Status	Notes
1	Walter E. Disney	Walt Disney		4-6-0 (Ten wheeler)	May 1925	Baldwin Locomotive Works	58444	Five red passenger cars (100 series)	October 1, 1971	Operational	During its overhaul at the Strasburg Rail Road from 2016 to 2020, this locomotive received a new boiler.[118][119] It pulled ten passenger cars during one of its test runs in November 2022.[118] Before being overhauled, this used to be the WDWRR's tallest locomotive at 11 feet 11 inches (3.6 m) hence its smokestack.[18]
2	Lilly Belle	Lillian Disney		2-6-0 (Mogul)	September 1928	Baldwin Locomotive Works	60598	Five green passenger cars (200 series)	October 1, 1971	Operational	During its overhaul at the Strasburg Rail Road starting in 2010, this locomotive received a new boiler.[114][120] Previously assigned exclusively to daily park opening ceremonies due to mechanical issues, it returned to normal passenger train service in late 2016.[12][121]
3	Roger E. Broggie	Roger E. Broggie		4-6-0 (Ten wheeler)	May 1925	Baldwin Locomotive Works	58445	Five yellow passenger cars (300 series)	October 1, 1971	Operational	Originally planned to be named after Roy O. Disney, but given that he did not want his name attached to the locomotive nearly identical to the No. 1 named after Walt Disney, the No. 4 was named after him instead.[19][122] Rededicated in 2003, this was the last WDWRR locomotive to be refurbished at the Tweetsie Railroad.[111]
4	Roy O. Disney	Roy O. Disney		4-4-0 (American)	February 1916	Baldwin Locomotive Works	42915	Five blue passenger cars (400 series)	December 1, 1971	Under overhaul[123]	This locomotive predates the Magic Kingdom's oldest purpose-built amusement attraction: the Prince Charming Regal Carrousel, built in 1917.[124][125] Its service entry date was delayed until two months after the park opened to make a major repair to its frame.[19][126] Rededicated in 2002, the locomotive took part in its centennial celebration in 2016.[122][127]

Opening

Early in the morning at 5:30 A.M., the first train crew arrives at the WDWRR's roundhouse to get the first train ready to run for the day's operations.^[11][128] The roundhouse stores the WDWRR's locomotives and passenger cars on the lower level, while the upper level houses the storage and maintenance facility for the Walt Disney World monorails.^{[76][129][130]} Each WDWRR train is run by an engineer and fireman in the locomotive, as well as a conductor at the rear of the train who supervises the passengers and ensures that the passenger cars' equipment is working.^{[74]: 4–5 [128][131]} After Main Street Operations employees first work as conductors for more than six months, they have the opportunity to become engineers or firemen.^{[28]: 7 [74]: 5} Rookie engineers and engineers in training are nicknamed piglets and pigs, respectively; after training for six months, they are renamed hogs.^[28]: 7

Since the locomotive needs steam pressure to operate, an air compressor hose from the roundhouse needs to be connected to the locomotive's air reservoir tank to run the atomizer and stack blower valves for the fireman firing up the locomotive every 45 minutes.^{[11][74]: 4} Once the locomotive is fired up, the train leaves the roundhouse and stops in front of a railroad crossing while the train crew performs the safety valve test on the locomotive at around 140 psi (0.97 MPa).^[76][132] Afterwards, the train moves to a small bridge where the train crew performs a boiler blowdown on the locomotive.^[100][132] The fireman then throws a switch to let the train enter the WDWRR's main line starting at Fantasyland Station to perform the last safety check where it runs past a red light to test the passenger cars' automatic brakes.^{[28]: 6 [74]: 5 [133]} Prior to early 2017, the first train going out was the 200 series train set used for the daily park opening ceremonies; it returned to the roundhouse after the performance.^{[28]: 7 [106][107]}

In service

When the Magic Kingdom park opens, the first two trains arrive at each station with the fireman ringing the locomotive's bell to let the passengers know that the trains are ready for boarding.^{[74]: 4–5 [134]} Sometimes a third train will be put into operation later in the day when the park's crowd increases.^{[28]: 7 [76]} Each time a train completes two trips around the park, it will stop at Main Street, U.S.A. Station for a crew rotation where the engineer takes a break, the fireman becomes the new engineer, and a new fireman takes over.^{[28]: 7 [135]} Meanwhile, the train conductor at each train swapped positions with the station conductor at each station every 20 minutes.^[28]: 6 It usually takes about two and a half minutes to get some of the passengers off and more passengers on the train at each station.^[74]: 5 The conductor activates a buzzer horn in the locomotive's cab to let the engineer know if the train is ready to depart or if an emergency stop is needed.^{[74]: 4–5 [128]} Occasionally, before the train departs at each station, the conductor will let more than one child become a Guest Conductor, where they say "All aboard!" through the conductor's microphone and are given a free Guest Conductor souvenir card.^[136][137] During the Magic Kingdom parade events, the trains are halted due to the parade route crossing over the WDWRR tracks in the Frontierland section.^[138][139]

Block signals

The WDWRR uses block signals to notify the engineers, firemen, and conductors on each train whether the track segments along the railroad's 1.5 miles (2.4 km) of main-line track are clear or occupied by other trains.^[11][140] They are also used to notify WDWRR personnel when Big Thunder Mountain Railroad's transfer track is swung over the WDWRR's track to transfer trains on and off the roller coaster.^[140] The WDWRR's track is divided into seven such segments, or blocks, and each block has a track-side block signal to communicate its status.^[140][141] Block signals are located at each of the three stations, alongside the three main-line blocks between the stations, and alongside the spur line connecting the WDWRR's roundhouse to the main line.^[140][141]

Walt Disney World Railroad block signal light details^{[74]: 5 [140]}

Block signal light color(s)	Meaning	Action needed (when two trains are operating)	Action needed (when three trains are operating)
Red	Next block is occupied	Stop	Stop
Red + yellow	Next two blocks are occupied	Stop	Stop
Yellow + green	Next block is clear, but following block is occupied	Stop	Proceed to next block
Green	Next two blocks are clear	Proceed to next block	Proceed to next block

Closing

The WDWRR closes each evening before the fireworks show starts, due to its track running close to the fireworks staging area.^[38][142] The trains make their last stop at Fantasyland Station, where the conductor throws the switch that lets the trains run in reverse along the spur line leading back to the WDWRR's roundhouse.^{[38][74]: 3–4} Once the trains are back inside the roundhouse, the train crew shuts them down for the machine shop crew, which gives the locomotives and passenger cars a thorough inspection and performs maintenance or repairs if needed.^[16][143] After midnight, the locomotives' tenders get replenished with diesel oil.^{[28]: 6–7} The WDWRR closes temporarily during heavy thunderstorms and hurricanes, especially during the summer months.^[144][145]

• Walt Disney World Railroad info plaques
• 
  No. 1 locomotive plaque
• 
  No. 2 locomotive plaque
• 
  No. 3 locomotive plaque
• 
  No. 4 locomotive plaque

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• Official website
• Geographic data related to Walt Disney World Railroad at OpenStreetMap